리니어 웨이브 스프링

리니어 웨이브 스프링 익스팬더 탄소강 또는 스테인리스강

설명 :

리니어 웨이브 스프링은 긴 스트립 스프링 모양의 연속 웨이브 포밍입니다. 하중 지지 장치로서 거의 동일한 하중 및 편향 특성을 갖습니다.

Compared with stamping  spring, linear  spring use pre-tempered raw materials and rounded edges, and the load and elastic coefficient are more accurate and predictable, 50% better than stamping parts, and the elastic coefficient is stable within the allowable deformation range.

Linear spring has high reliability, excellent performance, no deformation, smooth surface, no pits, scratches, breaks and other small defects. Stamped spring may have defects such as fatigue fracture and inaccurate loading in the subsequent manufacturing process. In terms of metallurgy, mechanical properties and dimensional stability, linear  spring can provide higher precision 품질.

리니어 웨이브 스프링은 고유한 공간 절약 잠재력으로 기존의 원형 와이어 스프링을 대체하는 데 사용됩니다. 웨이브 스프링을 사용하면 스프링의 작업 높이가 낮아져 스프링 조립 공간도 간접적으로 줄어듭니다. 더 작은 설치 크기와 더 적은 재료 적용으로 비용이 크게 절감됩니다.

It is particularly suitable for applications requiring weight reduction and applications limited by a small installation space. Typical application areas include: aerospace, precision machinery, hydraulic seals, and high-end motors.

Although wave springs are not very familiar to some people, you need to know that its scope of application is very wide. A wave spring is an elastic element with several peaks and valleys on a thin metal ring. Therefore, under normal circumstances, it is mainly used in occasions where the load and deformation are not large, and the spring stiffness is required to be small and the axial preload must be applied. Therefore, they are especially suitable for some applications requiring weight reduction and some applications restricted by small installation space.

Comparing stainless steel wave spring and carbon steel spring:

1. 다른 재료 구성.
탄소강 웨이브 스프링의 주요 단점은 특히 고온 다습한 환경에서 부식되기 쉽다는 것입니다. 녹이 슬면 재료의 금속 구조가 부식되어 재료가 변형되고 파손됩니다. 따라서 제품의 주위 온도와 습도가 높은 경우에는 스테인리스 스틸 웨이브 스프링을 선택해야 합니다.
2. 생산 공정이 다릅니다.
The production process of carbon steel material is to obtain the high hardness of the spring produced by the low hardness base material through quenching and tempering. This process results in poor toughness and low 서비스 life of carbon steel materials, and the phenomenon of overall spring fracture in practical applications. The stainless steel material is obtained by several calendering by a low hardness base metal mill.
3. Material price difference.
Since the stainless steel material has a chromium content of 16-18% and a nickel content of 6%-8%, the price is 2-3 times more expensive than carbon steel. The same specification of spring, stainless steel spring will be about 2 times more expensive than carbon steel spring.
The spring force of stainless steel spring is lower than that of carbon steel spring, the hardness is lower than that of carbon steel wire, but the service life is long; carbon steel spring wire is easier to rust than stainless steel spring wire, and has higher requirements for the use environment.

Surface treatment of wave springs:

There are several common methods for surface treatment of springs, such as bluing, phosphating, electroplating, and electrophoresis.

Oxidation: Heat the spring to an appropriate temperature in air or chemicals to form a blue (or black) oxide film on the surface to improve the corrosion resistance and appearance of the wave spring.

Blackening: The same as the oxidation principle, the spring is heated in the air or directly immersed in a concentrated oxidizing solution to produce a very thin oxide film on the surface of the wave spring. Material protection technology.

웨이브 스프링의 표면은 매끄럽고 녹슬지 않고 버, 균열 및 균일한 산화층이 없어야 합니다.

Lisheng Spring is a professional 선형 파동 스프링 도매업자, 당신은 상담에 오신 것을 환영합니다.

Advantages of linear wave spring

Linear wave springs are mechanical devices that are used to provide a preload on a fastener or to maintain the position of a component. They offer several advantages over traditional coil springs, including:

1. Space savings: Linear  springs have a smaller profile and take up less space than traditional coil springs, making them ideal for applications where space is limited.
2. Increased force: Linear wave springs can provide a greater force than traditional coil springs of the same size, making them ideal for applications where a high preload is required.
3. Consistent force: Linear  springs provide a consistent force throughout their deflection range, unlike traditional coil springs which lose force as they are compressed.
4. Low solid height: Linear wave springs have a low solid height which is the height of the spring when it is not compressed. This means they can be used in applications where space is limited.
5. Low coefficient of friction: Linear springs have a low coefficient of friction, which means they can be installed and removed easily.
6. Durability: Linear  springs are made of high-quality materials and are designed to withstand high loads and temperatures, making them more durable than traditional coil springs.
7. Customizable: Linear springs can be customized to specific requirements, such as size, shape, and material.
8. Lightweight: Linear  springs are lightweight, making them easier to handle and install.

Overall, Linear wave spring can be a great option for applications where space is limited, high force and consistent force is needed, as well as consistent performance over time and ease of installation.

사용 가능한 재료

OIL TEMPERED (SAE1070-1090), HARD DRAWN SAE 1060 – 1075, stainless steel 304,316,631, 17-7PH(SUS), beryllium copper, phosphor copper, 65Mn, A-286, Inconel Alloy X-750, X-718, Elgiloy, MONEL K-500, MONEL 400 etc.

처리 단계

디자인 → Drawing→ Flat the wire → CNC Machining → Heat treatment → Surface → Finishing → Quality Inspection → Packing

사양 :

웨이브 스프링 측정: