Molle ondulate nidificate personalizzate ad alta precisione con produttori di pad ondulati a estremità shim

Descrizione del prodotto

Molle ondulate nidificate personalizzate ad alta precisione con produttori di pad ondulati a estremità shim

Descrizione:

  1. A wave spring, also known as a coiled wave washer spring or microwave spring, is a spring made up of pre-hardened flat wire in a process called on-edge coiling (also known as edge-winding). During this process, waves are added to give it a spring effect.
  2. Le molle MultiWave dovrebbero essere utilizzate per tutte le applicazioni che richiedono specifiche di flessione del carico strette dove lo spazio assiale è critico.
  3. Capacità: Spessore della molla da 0,15 mm a 0,7 mm (da 0,006¡± a 0,0276¡±)
  4. Spring outside dia. from 12mm to 60mm(0.472¡±to 2.36¡±)

Please offer me your drawing or sample, so we can produce it according to your request.

Principio anti-allentamento della rondella ondulata a molla

Il principio anti-allentamento della molla rondella ondulata è che dopo essere stata appiattita, la rondella ondulata a molla genererà una forza elastica continua, in modo che la coppia di connessione filettata tra il dado e il bullone continui a mantenere una forza di attrito, generando una coppia di resistenza per impedire l'allentamento del dado. Allo stesso tempo, gli spigoli vivi all'apertura della rondella ondulata a molla sono annegati rispettivamente nella superficie del bullone e della parte collegata, impedendo così al bullone di ruotare rispetto alla parte collegata.

La funzione principale della rondella ondulata a molla è quella di proteggere la superficie del connettore e impedire che la superficie del pezzo venga graffiata quando il bullone e il dado vengono serrati; la rondella ondulata a molla è anti-allentamento. Tuttavia, per alcune connessioni importanti, come i punti che si basano principalmente sulla compressione per generare forza di attrito per trasmettere potenza, non è possibile utilizzare cuscinetti a molla e la rigidità della connessione è ridotta, il che è soggetto a incidenti.

La funzione di base della rondella ondulata a molla è quella di fornire una forza dopo che la vite e il bullone sono stati serrati per evitare l'allentamento. Aumentare la forza di attrito tra il bullone e il materiale, in modo che il materiale stringa il materiale nella vibrazione e prevenga l'allentamento tra il bullone e il materiale. In poche parole, il ruolo della rondella elastica è quello di svolgere il ruolo di misura protettiva.

La differenza tra rondelle piane e rondelle ondulate elastiche

The elasticity of the ordinary spring washer is relatively large, and the anti-loosening effect is obvious and reliable by virtue of its large elastic force and the frictional force of the oblique opening. It is used for the anti-loosening occasion of the mechanical structure of the channel. The wave spring washer presses the connected parts by its elastic deformation to prevent loosening, The wave washer has a small elastic force, and the force is uniform, and the surface of the connected parts is not damaged. It is usually dedicated to occasions where general anti-loosening is required. For example, this type of washer is used to prevent the link between the two blades of hair clippers from loosening.

Le rondelle piatte sono generalmente utilizzate per aumentare la contatto area between parts. Its principle is not only to reduce the damage of parts by increasing the contact area between parts but also to reduce the pressure between the nut and the equipment. It is an umbrella-like existence. Since the flat washer has no buffer, it cannot act as a shock absorber. In addition, compared with the spring washer, the flat washer has no anti-loosening function. The spring wave washer is different. The spring washer can play a good anti-loosening and anti-seismic effect according to its own elastic advantages.

When the strength of the connected parts is low, use flat washers or flange bolts to increase the contact area. When there is vibration, pulse, and large fluctuations in the temperature of the medium, spring wave washers must be used. The spring wave washer can increase the preload and prevent loosening, while the flat washer does not. However, due to the influence of material processes and other factors, the spring wave washer will break. Even so, some important connections, such as places that rely mainly on compression to generate frictional force to transmit power, cannot use spring pads, which reduce the rigidity of the connection and are prone to accidents.

Fattori da considerare quando si sceglie una rondella ondulata

Le rondelle ondulate sono dispositivi meccanici utilizzati per fornire un precarico su un elemento di fissaggio o per mantenere la posizione di un componente. Quando si sceglie una rondella ondulata, è necessario considerare i seguenti fattori:

  1. Materiale: le rondelle ondulate sono generalmente realizzate in acciaio per molle, acciaio inossidabile o altri materiali durevoli. È necessario scegliere un materiale compatibile con l'applicazione e in grado di resistere alle condizioni ambientali in cui verrà utilizzata la lavatrice.
  2. Capacità di carico: La lavatrice deve essere in grado di sopportare le forze che verranno esercitate su di essa durante il normale funzionamento.
  3. Corrosion resistance: If the washer is used in an environment where corrosion is a concern, it should be made of a material that is resistant to rust and other forms of corrosion.
  4. Intervallo di temperatura: la lavatrice deve essere in grado di funzionare entro l'intervallo di temperatura dell'applicazione.
  5. Diametro interno ed esterno: i diametri interno ed esterno della rondella devono corrispondere alle dimensioni del dispositivo di fissaggio o del componente su cui verrà utilizzata.
  6. Altezza e numero di onde: l'altezza e il numero di onde influenzeranno la forza prodotta dalla rondella. Scegli quello che si adatta alle esigenze della tua applicazione
  7. Reputazione del marchio: è sempre una buona idea considerare la reputazione del produttore quando si sceglie una rondella ondulata, in modo da essere sicuri di ottenere un prodotto di qualità che soddisfi le proprie esigenze.
  8. Conformità: è importante verificare se la rondella ondulata è conforme a eventuali standard o regolamenti del settore pertinenti, come quelli stabiliti da ASTM, ASME o ANSI.

Considerando questi fattori, puoi essere sicuro di selezionare una rondella ondulata adatta alla tua applicazione e che fornirà prestazioni affidabili nel tempo.

Perché scegliere noi?

  1. Esperienza industriale

Ci siamo specializzati nel campo delle molle ondulate dall'anno 2009.

  1. Disponibilità del campione

We can send samples for your approval within 7 days; Free of charge if we have an available tool.

  1. Consegna rapida

Come al solito entro 7 giorni.

  1. Bene servizio e migliore qualità

Our business belief is “best competitive price, good service, and best quality”

Buon servizio:

Ti risponderemo entro 24 ore. Possiamo produrre parti non standard secondo i vostri disegni. Come professionista China wave washer company, ti forniremo il miglior servizio post-vendita.

Prezzo basso:

Il prezzo del nostro prodotti is reasonable and competitive than other manufacturers.

Esperienza ricca:

We have been engaged in the wave washer springs for 11 years. Our company has a good reputation with customers from America, Europe and Australia, etc. We also have a good team for sales and quality control.

 

rondella ondulata

 

In the world of engineering and mechanical assemblies, achieving precision, reliability, and longevity is paramount. One often-overlooked component that plays a critical role in these aspects is the humble yet indispensable wave washer. This unassuming yet highly functional hardware device has found its way into a multitude of applications across various industries, from automotive and aerospace to electronics and manufacturing.

In this comprehensive product description, we will explore the myriad benefits and applications of wave washers, shedding light on how this unassuming component can make a significant difference in your engineering endeavors.

Understanding Wave Washers

Wave spring washers, also known as wave spring washers, exhibit a distinctive design characterized by their wave-like or corrugated shape. This design imparts them with unique mechanical properties, making them indispensable for various tasks where flexibility, preload, shock absorption, or vibration damping are essential.

The Science Behind the Wave Washer

Wave washers derive their exceptional functionality from their inherent spring-like action. When compressed axially, their wave-like structure allows them to flex and deform, generating a force that can be harnessed for specific purposes. This force can provide preload to maintain tightness in an assembly, compensate for thermal expansion, or absorb shocks and vibrations.

Applications of Wave Spring Washers

Wave spring washers find themselves at home in a wide array of applications across multiple industries. Below, we delve into some of the key sectors where wave washers play a pivotal role:

  1. Industria automobilistica: In the automotive sector, wave washers are frequently used in suspensions, braking systems, and transmissions. Their ability to absorb shocks and reduce vibrations ensures a smoother and safer ride. Wave washers also help maintain the integrity of critical components in harsh automotive environments.
  2. Electronics and Electrical Engineering: In the electronics industry, wave washers are crucial for ensuring reliable electrical connections. They are often employed in connectors, switches, and circuit boards, where their spring-like action guarantees consistent electrical contact, even in high-vibration environments.
  3. Machinery and Manufacturing: Wave washers are indispensable in machinery and manufacturing assemblies, where precision and tightness are paramount. They are found in gearboxes, couplings, and various other mechanical systems, ensuring the integrity of critical components and reducing the risk of loosening due to vibrations.
  4. Aerospace and Defense: In the aerospace and defense sectors, reliability and performance are non-negotiable. Wave washers are used in a wide range of applications, from aircraft landing gear to missile systems. Their ability to withstand extreme conditions and maintain structural integrity makes them a staple in these industries.
  5. Dispositivi medici: The medical industry relies on wave washers for applications where precise preload and shock absorption are essential. From surgical instruments to diagnostic equipment, wave washers ensure the reliability and longevity of critical medical devices.

Types of Wave Washers

Wave washers come in various types, each tailored to specific applications and performance requirements:

  1. Single Wave Spring Washers: These are the most common type of wave washers, featuring a single wave-like structure. They provide a moderate amount of axial flexibility and are suitable for a wide range of applications.
  2. Multi-Wave Washers: Multi-wave spring washers feature multiple waves, offering increased axial deflection and higher spring rates. This makes them ideal for applications requiring greater preload or shock absorption capabilities.
  3. Curved Washers: Curved washers, as the name suggests, have a curved shape that allows them to distribute loads more evenly. They are often used in applications where flat washers would not suffice.

Materials and Customization

Wave washers are typically manufactured from materials such as spring steel, stainless steel, and even plastics. The choice of material depends on the specific application’s requirements and the environmental conditions in which the wave washer will operate.

Manufacturers often offer customization options, allowing engineers to tailor wave washers to their precise needs. Customization can include adjustments to the number of waves, wave height, material thickness, and outer diameter, ensuring that the wave spring washer perfectly complements the intended application.

Installazione e manutenzione

Proper installation of wave washers is crucial to maximize their effectiveness. Manufacturers provide guidelines on installation procedures and torque values to ensure that the wave spring washer functions as intended. Regular maintenance involves inspecting wave washers for wear, damage, or deformation and replacing them promptly if any issues are detected.

Conclusione

In the intricate world of engineering and mechanical design, every component plays a vital role in achieving optimal performance, reliability, and longevity. Wave washers, with their unique wave-like design and spring-like action, stand as silent sentinels in countless applications across diverse industries. From absorbing shocks and vibrations in automotive suspensions to maintaining electrical connections in advanced electronics, wave spring washers are the unsung heroes of engineering assemblies.

Whether you are a seasoned engineer seeking to enhance the performance of your machinery or a designer aiming to ensure the reliability of your medical device, wave washers have a role to play. Their versatility, coupled with the ability to customize them to precise requirements, makes them an invaluable asset in achieving engineering excellence.

In your quest for precision, reliability, and performance, don’t underestimate the power of the wave washer. Embrace this unassuming yet indispensable component, and watch as it transforms your engineering endeavors into feats of ingenuity and dependability.

it_ITItalian